Precision Levels & Inclinometers - Application Examples [2021]

Precision Levels have a wide range of applications and uses. They are commonly required for ensuring that machinery and equipment are operating efficiently, significantly reducing defects caused by misalignment. Digi-pas provides a range of discrete measuring modules for a wide range of industries.

Below are some examples based on industry, in which our Digi-Pas precision Levels are used:

Manufacturing & Precision Engineering
Offshore, Shipbuilding & Civil Engineering Sector
Aerospace
Automotive

Manufacturing & Precision Engineering Sector

Accurately calibrating robotics arm encoders to maintain precise positional location is critical to achieve desired performance and required safety. Digi-Pas® DWL-3000XY & DWL-3500XY provide angular reference to calibrate each arm encoder of robotic arms and manipulators.

digipas digi-pas precision machinist level inclinometers
In automation manufacturing applications, Digi-Pas® DWL-3000XY is used to set robot welding angles, robotic assembly arms and precision automatic manipulators. Keeping the robotic arms and manipulators to achieve desired motion paths, moving along a desired axis is essential for the automatic assembly lines.
digipas digi-pas precision machinist level inclinometers
The simultaneous display for dual axis feature of Digi-Pas® DWL-3500XY master machinist digital level speeding up alignment procedures and reducing training level for new operators to reliably achieve precise levelling results. Operator does not need to meticulously taking readings in both directions over and again as experienced with traditional single axis levels.
digipas digi-pas precision machinist level inclinometers
Accurately levelling the build platform of 3D printer using Digi-Pas® DWL-3000XY is the most critical step of setting up a 3D printer to produce high quality 3D model. Poor levelling or slight inclination of the platform causes continuous printing layers to be out of alignment, subsequently affecting the detailed features and geometries of a 3D model.
digipas digi-pas precision machinist level inclinometers
Precisely setting up machine guiderails is critical to ensure accuracy and stability performances of precision CNC machines. With Digi-Pas® DWL-8500XY, guiderails straightness and 2D planar flatness of the slide top surface can be precisely determined to achieve accurate alignment during machine assembly.
digipas digi-pas precision machinist level inclinometers
Precision parts/components machining requires continuous quality assurance monitoring and is particularly important in managing production yield and thus cost. The Digi-Pas® DWL-3500XY with build-in vibrometer and data logging features enable production engineering team to effectively evaluate each CNC machine performance with precise numerical data and vibration graphs.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3000XY & DWL-3500XY is used for aligning precision fixtures. Absolute levelling and positional accuracy are required in meeting tight tolerance for highest quality in many manufacturing processes within semiconductor wafer foundries.
digipas digi-pas precision machinist level inclinometers
In research laboratory, laser beam setup that involves alignment of multiple optical components is a challenging process. With the assistance of Digi-Pas® DWL-3500XY, tilt angle of mirror and position of lenses is aligned accurately to achieve high precision angular and translational displacement of laser beam.
digipas digi-pas precision machinist level inclinometers
Granite table with high quality surface flatness specification is a critical asset in precision metrology laboratory and quality assurance department of a precision machining factory. The accuracy of granite table surface flatness profile is crucial for lab inspectors to confidently perform machined part measurement and precision instrument calibration. Using DWL-8500XY ultra precision inclinometer having an accuracy of 5µm/M, granite table surface profile with grade 1/2/3 are able to be tested and verified to rigorously ensure its surface flatness profile conforms to the required specification
digipas digi-pas precision machinist level inclinometers
Repeat experiments and data collection are tedious processes in many research activities. Digi-Pas® DWL-2000XY & DWL-3500XY are used by researchers to align experimental equipment work surfaces, levelling objects and ensuring critical angular position is set. The superb 2-axis accuracy combined with the temperature stabilization feature speed up and improves the reliability of those tasks even in a varying temperature of working environment.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis model is used for monitoring levelling and vibration of research laboratory precision measurement equipment such as Scan Electron Microscope (SEM), Transmission Electron Microscope (TEM) & Smartscope Vision Measuring System.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3000XY 2-Axis model is used during installation & setup of Vision Measurement Equipment for levelling & checking equipment's positional stability to achieve high quality sharp image capturing & measurement.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis Machinist Digital Level is suitable for precision Coordinate Measurement Machine (CMM) installation & setup. The device provide high precision levelling and checking for machine's positional stability to achieve high quality sharp image capturing and measurement.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-80 Pro model is used to setup biomedical test tube rack & specimens.
digipas digi-pas precision machinist level inclinometers
Precisely setting up machine guiderails is critical to ensure accuracy and stability performances of precision CNC machines. With Digi-Pas® DWL-8500XY, guiderails straightness and 2D planar flatness of the slide top surface can be precisely determined to achieve accurate alignment during machine assembly.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® setup and maintenance of wire bonders in semiconductor backend assembly require high machine positional stability. Precise levelling for wire bonding machine prevents unnecessary structural vibration affecting wire-bond quality and production yield. The DWL-3000XY levelling and vibrometer features serve the above purpose effortlessly.

Offshore, Shipbuilding & Civil Engineering Sector

digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-5000XY products are installed in the marine/off-shore platform to monitor in real time its two-dimensional tilt angles for safety control.
digipas digi-pas precision machinist level inclinometers
Large pipe laying in oil and gas and water treatment plants needs to be accurately adhered to industrial safety standard. Digi-Pas® DWL-2000XY & DWL-3000XY are able to fulfill the stringent requirements in aligning pipes to appropriate slope and elevation for equal force distribution.
digipas digi-pas precision machinist level inclinometers
Installation, commissioning and maintenance of solar energy panel tracking system are vital to ensure accurate photovoltaic panel’s angular orientation on dual axis, typically to optimize capturing of solar energy. DWL-5000XY sensor module with control box is integrated into the tracking system to monitor and precisely guide 2-axis angular position of the panels. External connected peripheral devices can be activated and conveniently programed using PC Sync software for triggering intervention whenever required.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-680 Heavy Duty Waterproof class IP67 is used to setup drilling equipment in offshore oil & gas industry. DWL5000XY/DWL5500XY are used for coninuous monitoring platform tilt and magnitude of vibration in various wheather conditions.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-680 Heavy Duty model is used for alignment of drill tools. DWL5000XY is used to guide drilling direction in realtime and continuous monitoring changes in vertical angular settings.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY/DWL5500XY/DWL8500XY are used for marine repair and shipbuilding vessels in shipyard. Specifically used to indicate vessel's positional stability - heel angle and other inclinations in both static and dynamic states.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-5000XY products are installed in the deep-sea commercial submarine to assist directional maneuver and control.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-5000XY is mounted on mobile heavy-lift crane system for continuous monitoring and timely providing tilt angle versus crane elevation position to the crane operator in ensuring field operational safety control and management.
digipas digi-pas precision machinist level inclinometers
Elevator installation in high-rise building makes use of Digi-Pas® DWL-3000XY to assist in alignment of elevator rails with the accompanying laser beams. It is also used to inspect and maintenance of guide rails to be plumb and straight within the required position for smooth and safe operations.

Aerospace & Defence Sector

digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY is utilised in aircraft assembly, maintenance and service to perform longitudinal and lateral levelling in order to verify wing incidence and dihedral angle. Accurate levelling and alignment of aircraft parts ensure efficient maintenance schedules and operational safety.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY or DWL5500XY sensor module is used to assist setup of a leveled satellite launch pad particularly to mitigate the risk for rocket holding arms structures delayed or failed to give way before roket accending up immediately after firing.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3000XY 2-Axis model is used to setup launch pad for unmanned aerial vehicle (UAV)
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-5000XY is embedded in satellite dish structure for real time continuous positional tracking satellites especially during initial installation and setup assessment period.

 

Automotive Sector

digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-5000XY & DWL5500XY sensor modules have been utilized by leading companies in autonomous vehicles or driveless cars as part of the advanced control system to detect and interpret car's real-time inclination/angular position in various road conditions assisting to negotiate appropriate navigation path when subjected to tilt-related obstacles.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-200 helps to save a significant amount of time for building and setup of high performance racing car. It is used to measure suspension arm angles for computer analysis and to confirm the car frame is levelled prior to setup. Checking of wheel cambers, caster angles, rear wing angle, and straightness of side pods are able to be accomplished accurately and speedily.
digipas digi-pas precision machinist level inclinometers
In automobile maintenance, suspension and wheel alignment are important steps to minimize wear, optimize tires performance and improve car's safety and stability. During maintenance process, Digi-Pas® DWL-180S is mounted on a jig to form a camber caster gauge which is used to measure and get positive caster angle and optimal camber angle.
digipas digi-pas precision machinist level inclinometers
Angle of elevation for car rear spoiler is checked and adjusted timely using Digi-Pas® DWL-200 which is portable and light weight. Ensuring optimum spoiler angle helps to decrease drag, increase efficiency in speed and decrease fuel consumption.
digipas digi-pas precision machinist level inclinometers
In automation manufacturing applications, Digi-Pas® DWL-3000XY is used to set robot welding angles, robotic assembly arms and precision automatic manipulators. Keeping the robotic arms and manipulators to achieve desired motion paths, moving along a desired axis is essential for the automatic assembly lines.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® In automation manufacturing applications, Digi-Pas® DWL-3000XY is used to set robot welding angles, robotic assembly arms and precision automatic manipulators. Keeping the robotic arms and manipulators to achieve desired motion paths, moving along a desired axis is essential for the automatic assembly lines.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis model is used in railway maintenance & operation.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3000XY is used in railway maintenance & operation to detect rail tracks deformation and elevation variations. It is a useful tool in aids for rail lines realignment, repair and construction of a new rail line. Accurate rail tracks longitudinal profile levelling and transversal alignment lead to enhanced safety standard for high speed railway operation.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3000XY 2-Axis model is used to setup railway infrastructure, including track, signalling and stations.

Medical and Semiconductor Sector

digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis model is used for precise levelling and vibration assessment to achieve high stability and quality images on computerized-axial tomography scan (CT Scan) and magnetic resonance imaging (MRI) equipment.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis model is used for monitoring levelling and vibration for achieving high stability & high quality image on precision measurement equipment such as Scan Electron Microscope (SEM), Transmission Electron Microscope (TEM) & Smartscope Vision Measuring System.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3000XY & DWL-3500XY is used for aligning precision fixtures. Absolute levelling and positional accuracy are required in meeting tight tolerance for highest quality in many manufacturing processes within semiconductor wafer foundries.
digipas digi-pas precision machinist level inclinometers
Setup and maintenance of wire bonders in semiconductor backend assembly require high machine positional stability. Precise levelling for wire bonding machine prevents unnecessary structural vibration affecting wire-bond quality and production yield. The DWL-3000XY levelling and vibrometer features serve the above purpose effortlessly.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis Precision Machinist level is used for installation, setup & maintenance precision measurement instruments in wafer foundry.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis model is used for monitoring a precision wafer manufacturing equipment performance.
digipas digi-pas precision machinist level inclinometers
Digi-Pas® DWL-3500XY 2-Axis model is used for monitoring levelling and vibration of research laboratory precision measurement equipment such as Scan Electron Microscope (SEM), Transmission Electron Microscope (TEM) & Smartscope Vision Measuring System.

 

We provide a wide range of levelling products that are that are available on stock.
Do contact us for your application needs and we would be glad to have the opportunity to assist you.


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